Thermal Design Engineer

Thermal Design Engineer

Contract Type:

Full Time

Location:

Chelmsford - Essex

Industry:

Design & Development

Contact Name:

Tony Bullock

Contact Email:

tony.bullock@professional-technical.com

Contact Phone:

01283499820

Date Published:

12-Feb-2026

We are currently seeking an experienced Thermal Design Engineer to support the design and development of ultra-low temperature refrigeration systems. This is an exciting opportunity to join a forward-thinking engineering team working on cutting-edge technology within a regulated product environment.

You will play a key role in the full product development lifecycle, from concept through to validation and manufacturing support, using an agile approach to deliver high-performance and cost-effective refrigeration solutions.

Key Responsibilities

As a Thermal Design Engineer, your responsibilities will include:

  • Designing and developing ultra-low temperature refrigeration systems to meet customer and product requirements.
  • Applying numeric calculation and modelling methods to validate design performance while minimising reliance on prototypes and experimental testing.
  • Developing and reviewing system and component specifications for both prototype and production units.
  • Ensuring specifications are feasible and cost-effective by working closely with suppliers and manufacturing teams.
  • Producing and maintaining technical documentation to meet regulatory and organisational standards (including ISO 9001 and ISO 13485).
  • Supporting refrigeration testing activities, ensuring testing plans meet required quality standards.
  • Guiding test engineers through planning and execution, analysing results, and driving product improvements.
  • Contributing to the refrigeration technology roadmap by researching and developing innovative technologies and solutions.
  • Supporting field quality issues by providing technical expertise to identify root causes and recommend short- and long-term corrective actions.
  • Providing engineering support to manufacturing processes to ensure product quality and safety standards are met.

Candidate Requirements

Education & Qualifications

  • BSc in Mechanical Engineering(or similar).
  • MSc or PhD in Heat & Mass Transfer or a related discipline is highly desirable.

Technical Skills & Experience

  • Strong technical background in thermodynamics and heat transfer, ideally within refrigeration product development.
  • Proven experience in product and technology development as a design engineer.
  • Experience working within a structured phase-gate product development process.
  • Familiarity with design tools such as DFM, FMEA, and ISO 9001 design controls.
  • Strong experience in mathematical modelling and simplifying complex engineering phenomena while maintaining model accuracy.
  • Knowledge/experience with the following is desirable:
    • Refprop
    • Flownex
    • SolidWorks (CAD)
    • Agile project methodology within a regulated industry
    • F-Gas
    • Hydrocarbon conversion

Personal Skills & Competencies

  • Strong R&D mindset with the ability to develop new ideas and collaborate with academia and external research partners.
  • Excellent analytical and problem-solving skills.
  • Strong ownership and ability to manage priorities effectively.
  • Collaborative and team-oriented, with experience working cross-functionally.
  • Excellent written and verbal communication skills.
  • Ability to capture and develop end-user requirements.
  • Flexible and adaptable to change within an agile development environment.

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